Technical Parameters And Configuration Selection Points In Stator Automatic Line Wholesale

Against the background of continuous upgrading of motor manufacturing technology, stator automatic line has become the core equipment for achieving high-efficiency and high-consistency production. For wholesale purchasers, reasonable analysis and selection of key technical parameters and configurations of stator automatic line not only determine the adaptability and production efficiency of the equipment, but also relate to the stability and cost control of the entire production line. The following is an analysis of technical points that should be focused on during wholesale procurement.

1. Winding diameter and number of turns range

The winding system is one of the core functions of the stator automatic line. When purchasing, the first thing to do is to clarify the applicable wire diameter range, which usually covers 0.2mm~1.2mm, for different needs of small motors or medium-sized motors. The maximum number of winding turns also needs to be configured according to the product structure. If it exceeds the upper limit of the equipment standard, it will affect the wiring accuracy and winding forming quality.

2. Adaptation of stator specifications and switching efficiency

Mass production requires the equipment to support stator workpieces of different specifications, so attention should be paid to the support range of stator outer diameter, inner diameter and stacking thickness. For example, some equipment supports stator outer diameters from Φ40mm to Φ150mm, which is suitable for a variety of scenarios such as home appliances and small industrial motors. At the same time, the changeover time and automatic adjustment function are also worthy of attention. Equipment with automatic fixture replacement and automatic parameter calling functions can greatly shorten the switching cycle and improve flexible manufacturing capabilities.

3. Main control system and operation interface

A stable and easy-to-operate control system can directly improve operating efficiency and fault handling capabilities. When purchasing, you should check whether the equipment uses a PLC+touch screen control system, whether it supports Chinese and English interfaces, parameter presets, recipe storage, and automatic alarm diagnosis functions. Some high-end equipment is also equipped with a remote monitoring system for easy maintenance and data analysis.

4. Drive and transmission system

The drive system determines the stability and accuracy of the equipment operation. It is preferred to use servo motors + precision screws/guide rails as transmission components to improve the wiring accuracy and positioning stability. In addition, the equipment's operating speed, shutdown accuracy, and acceleration and deceleration performance should also be evaluated. Especially in high-speed winding and multi-station synchronous action scenarios, equipment coordination is particularly important.

5. Auxiliary functions and integration capabilities

Modern stator automatic lines are increasingly integrating functional modules such as automatic wire embedding, tape wrapping, wire binding, detection, and shell insertion to achieve full process integration. When purchasing, you can choose whether to match these functions according to the production rhythm and product structure to avoid repeated investment. At the same time, you should consider whether the equipment can be connected to the MES system, automatic loading and unloading devices, etc. to achieve intelligent manufacturing.

Conclusion:

The technical parameters and configuration selection of the stator automatic line should not only match the current production needs, but also consider the sustainability of future product iterations and capacity expansion. It is recommended that the purchaser fully communicate with the experienced technical team or equipment manufacturer when selecting the model, and select the configuration combination that best suits its own production line through sample testing and data analysis.