Brushless Equipment

Brushless motors, known for their high efficiency, energy savings, and low noise, are widely applied across multiple industries. Their high-quality production relies on a series of advanced and specialized standalone machines, each handling a unique role in the brushless motor manufacturing process. Working together, these machines ensure the superior performance and reliable quality of brushless motors. Below is a detailed introduction to common brushless motor standalone production equipment:

Segment Winding Machine Series

The Segment Winding Machine is designed to handle the unique segmented winding structure of brushless motors, playing a key role in imparting electrical properties to motor windings.

Operating Principle

Based on pre-set winding parameters such as the number of turns, wire diameter, winding direction, and segmented layout, multiple winding units work together. Each unit winds wire around specific segments of the motor core. As the main spindle rotates each segment of the core, the feeder releases wire precisely, ensuring even, tight windings on each segment. Advanced models also include automatic layering to prevent overlaps and ensure orderly winding for optimal motor performance.

Performance Features

The machine achieves extremely high winding accuracy, meeting the complex segmented winding structure requirements of various brushless motors. By using segmented winding, it speeds up the process and reduces production cycles, especially beneficial for large-scale manufacturing. It is versatile, adapting to different core sizes and winding needs, and some models feature intelligent control systems for real-time parameter monitoring, ensuring stable and reliable winding quality.

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Paper Insertion Machine Series

The Paper Insertion Machine plays a crucial opening role in the production of brushless motors.

Operating Principle

This machine uses precise mechanical transmission to insert pre-cut insulation materials, such as insulation paper or film, into the stator slots of the motor core according to specified dimensions and shapes. The process ensures smooth, tight-fitting insulation material within the slots, with no wrinkles or damage, which provides effective insulation for subsequent winding processes and prevents short circuits between different windings or between the winding and the core.

Performance Features

It offers high precision and adapts to different slot shapes and sizes in brushless motor cores, from small precision motors to large industrial motor cores. The insertion speed is adjustable to meet production requirements, achieving high efficiency without compromising insulation quality. The machine is also user-friendly and low maintenance, supporting large-scale production effectively.

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Inner Winding Machine Series

The Inner Winding Machine is primarily used for winding the rotor in brushless motors, ensuring precise and high-quality winding for optimal rotor performance.

Operating Principle

The rotor core is accurately positioned and fixed on the worktable according to winding parameters, such as the core size, number of turns, wire diameter, and direction. The main spindle rotates the rotor core while the feeder releases the wire from the inside, tightly winding it layer by layer around the rotor core. Automatic layering ensures that the wire is neatly arranged within the core, preventing any disarray that could affect motor performance.

Performance Features

It provides high precision for inner winding and maximizes the use of space within the rotor core, enhancing rotor winding quality and performance. The machine supports efficient winding while ensuring winding quality. Its versatility allows for adjustments to accommodate various core sizes, and some models include advanced detection systems that monitor parameters like rotor temperature and tension to ensure safe and reliable winding.

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Product Advantages

Our advanced motor production equipment combines precision engineering, efficient automation, and flexible customization to meet the highest industry standards. Each machine is designed to optimize your production line, ensuring exceptional quality, reliability, and scalability. Discover how our solutions can elevate your manufacturing processes and meet your specific needs.

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Brushless Equipment

Segment Winding Machine Series

Operating Principle

Performance Features

Paper Insertion Machine Series

Operating Principle

Performance Features

Inner Winding Machine Series

Operating Principle

Performance Features

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