Induction Equipment

The Slot Insulation Insertion Machine plays a crucial role in the early stages of induction motor production, where its primary function is to precisely and efficiently insert insulation material into the stator slots of the motor core, laying the foundation for subsequent winding processes.

Through precise mechanical transmission, the Slot Insulation Insertion Machine pushes pre-cut insulation sheets or rolls into the motor core slots according to set dimensions and positioning requirements. This ensures the insulation material fits tightly to the slot walls, wrinkle-free and intact, effectively preventing short circuits between windings and between the winding and core during motor operation.

This machine offers high accuracy, accommodating various motor core slot sizes. The insertion speed can be adjusted as needed to achieve high production efficiency without compromising quality. It is user-friendly and low maintenance, providing strong support for large-scale production.

The Winding Machine is essential for imparting electrical properties to the motor windings, wrapping wire around the stator or rotor core according to specific turns and winding patterns.

Based on pre-set winding parameters such as turn count, wire diameter, and winding direction, the machine’s main spindle rotates the core while the feeder releases wire precisely, allowing it to be wound evenly around the core. Advanced winding machines feature automatic layering, ensuring the wire is orderly and tightly wound, preventing overlaps or irregularities that could affect motor performance.

High winding precision and complex winding patterns allow the machine to meet the design requirements of various induction motors. The high-speed winding boosts production efficiency, and its versatility allows the machine to work with different core sizes. Some models include intelligent control systems to monitor winding parameters in real-time, detecting and correcting any anomalies.

The Inserting Machine is responsible for accurately inserting pre-wound coils into the motor core slots, linking the winding and shaping processes.

The machine uses robotic arms or push mechanisms to carefully place coils in the core slots according to the shape and position of the slots. A compression mechanism secures the coils, while auxiliary devices such as slot wedges can be inserted to further stabilize the coils and prevent loosening during motor operation.

High insertion accuracy ensures the coils fit well with the slot walls and base, reducing performance risks due to poor insertion. Insertion speed can be adjusted to match production demands, and the machine offers strong operational stability for long-term continuous use. Some models feature automatic detection for real-time monitoring, immediately correcting any insertion errors.

The Integrated Winding and Inserting Machine combines the winding and inserting processes in one machine, enhancing production continuity and efficiency.

This machine integrates the core components of both winding and inserting machines, completing the coil winding and insertion processes consecutively without transferring the coil to another machine. A precise control system coordinates the parameters of both processes, ensuring seamless continuity.

This machine significantly improves efficiency, eliminating time loss and quality risks associated with process transitions. Its integrated design saves space, facilitating optimal workshop layout. The machine is highly versatile and can handle a wide range of motor specifications, achieving excellent accuracy in both winding and insertion.

The Forming Machine adjusts the shape and dimensional accuracy of assembled motor components, ensuring structural consistency within the motor.

By applying targeted pressure or using mold compression, the Forming Machine reshapes the stator or rotor core and windings to ensure precise dimensions. For instance, the machine can apply uniform pressure around the stator core to adjust the internal and external diameters and slot shape, while compressing the windings to achieve a tighter fit for improved performance.

High forming precision effectively reduces dimensional deviations in motor components. The machine’s adjustable parameters accommodate different motor specifications and forming requirements. Its gentle forming process maintains component integrity, and models with detection systems provide real-time monitoring to ensure the forming meets set standards.High forming precision effectively reduces dimensional deviations in motor components. The machine’s adjustable parameters accommodate different motor specifications and forming requirements. Its gentle forming process maintains component integrity, and models with detection systems provide real-time monitoring to ensure the forming meets set standards.

The Lashing Machine secures motor windings and other critical areas, enhancing motor stability under various operating conditions.

Using materials like cord, tape, or wire, the Lashing Machine wraps around the windings or designated sections of the motor and tightens to form a secure structure. Auxiliary devices, such as cutters, may be used to trim excess material after binding.

This machine provides secure lashing, preventing winding loosening due to vibration. Its fast lashing speed supports high production output, and its versatile design can handle various motor types and sizes. The machine’s user-friendly operation and low maintenance reduce overall production and upkeep costs.