How Does The Winding And Plug-in Combination Machine Improve The Production Efficiency of Motors?

With the development of automated manufacturing, motor production is accelerating the transformation from traditional manual to intelligent. In this process, the winding and plug-in combination machine (also known as the winding and plug-in machine) is one of the key equipment. Due to its high integration, strong automation and excellent efficiency, it is widely used in stator production in the fields of home appliances, automobiles, power tools, industrial motors, etc. How does it improve production efficiency? This article will reveal it to you.

1. What is a winding and plug-in combination machine?

The winding and plug-in combination machine is an automated equipment that integrates stator coil winding, cutting, indexing and insertion. It integrates the operations originally completed by multiple processes on the same platform, and realizes the full process automation of stator winding from coil formation to automatic embedding of the core through servo drive, pneumatic control and intelligent programming system.

2. Key advantages to improve production efficiency

Multi-station integration greatly reduces manual intervention

In traditional production, winding and plug-in are usually completed by different equipment separately, requiring manual handling and positioning, which is not only inefficient but also prone to errors. The winding and insertion combination machine combines the two key processes without manual intervention, achieving continuous and stable process production, greatly increasing the output per unit time.

Precise winding and insertion to improve the qualified rate

The equipment adopts high-precision tension control and position monitoring system, and the winding is neat and dense with small errors. The automatic deviation correction and depth control function during the insertion process can accurately complete the coil insertion according to the stator structure, effectively avoiding problems such as wire jamming, wire pressing, and insulation damage, thereby improving product consistency and qualified rate.

Servo drive + PLC control to achieve high-speed and efficient operation

Modern winding and insertion combination machines widely use servo motor drive and PLC programmable logic control system, with advantages such as high-speed response and adjustable rhythm. The stator parameters of different models can be pre-set and quickly switched to meet different batch production requirements, further compressing the debugging and changeover time.

Save site and operating costs

The floor space of a winding and insertion combination machine is much smaller than that of two independent devices. In addition, the reduction of personnel and process compression effectively reduces the cost of plant use and energy consumption, providing enterprises with more cost-effective production solutions.

Adapting to the needs of flexible production

The combination machine has good scalability and compatibility. It can adjust the number of winding turns, insertion method, indexing angle and other parameters according to the motor specifications to meet the needs of small batch and multi-variety stator manufacturing. It is the key equipment for modern motor companies to move towards flexible production.

3. Conclusion

As the manufacturing industry enters a new stage of intelligence and greening, the winding and plugging combination machine not only improves the production efficiency of stator manufacturing, but also reduces labor costs and defective rates, providing solid support for the motor industry to achieve high-quality development. For motor companies pursuing capacity upgrades and intelligent manufacturing, the introduction of such automation equipment will become an important manifestation of future competitiveness.