Environmental Protection Technology for Stator Automatic Line Production under The Trend of Green Manufacturing

As the global manufacturing industry moves towards sustainable development, green manufacturing has become an important development direction for the motor industry. As one of the core components of the motor, the production process of the stator often has problems such as high energy consumption, large material waste, noise and pollution in the traditional manufacturing model. Under the guidance of the green manufacturing concept, the stator automatic line is upgrading a series of environmental protection technologies to achieve energy saving and consumption reduction, clean production and intelligent management, and help the green transformation of the motor industry.

1. The core concept of green manufacturing

Green manufacturing emphasizes minimizing resource consumption and environmental impact throughout the product life cycle. In stator manufacturing, greening is reflected in energy-saving and efficient production equipment, the use of environmentally friendly materials, the recycling and reuse of waste materials, and the support of intelligent management systems.

2. Environmental protection technology upgrade of stator automatic line

High-efficiency drive and energy-saving control

The modern stator automatic line uses servo motors and intelligent frequency conversion control systems, which can dynamically adjust the working rhythm according to the actual load to avoid energy waste. At the same time, drive components with higher energy efficiency levels reduce power consumption and further reduce carbon emissions.

Precision feeding and material utilization optimization

In the processes of winding, insulation, and embedding, the automatic line achieves the assembly of parts with minimum tolerance through high-precision control and visual recognition system, greatly reducing the waste of raw materials. For example, the insulation paper is cut on demand and the winding length of the copper wire is precisely controlled, which improves the traditional dilemma of "more use means waste, less use means unqualified".

Clean production and dust control system

Some stator production links (such as slot cleaning, pressing, etc.) are prone to generate dust or tiny metal chips. New automatic lines are generally equipped with local dust collection systems and electrostatic purification devices to collect and centrally treat harmful particles at the source to protect the health of workers and avoid environmental pollution.

Intelligent recycling and waste classification management

The copper chips and insulation edge materials generated by the stator automatic line during the process of wire cutting, crimping, shaping, etc. can be collected in real time through the intelligent recycling system and automatically classified, which is convenient for subsequent centralized recycling and utilization, and improves the recycling rate of resources.

Green data management system

Through the MES system (manufacturing execution system) and energy monitoring platform, enterprises can monitor the energy consumption, material loss, output and emissions of each production line in real time, and realize the refined management of green production.

3. Future trends

Green manufacturing is not only a policy orientation, but also the only way for enterprises to achieve sustainable development. With the advancement of carbon peak and carbon neutrality goals, the stator automatic line will continue to optimize in terms of material substitution (such as lead-free solder, environmentally friendly insulation materials), energy consumption tracking, equipment energy efficiency evaluation, etc., to promote the transformation and upgrading of the entire motor manufacturing industry towards low-carbon, intelligent and high-quality directions.